If you are exploring new markets or wish to be more competitive, the best way is to adopt new technology to your web offset press. The change enables to bring new capabilities to existing machines and helps to maximize efficiency. Let’s have a look.
1. Touchscreen Benefits
It is a fact that touchscreen-based human-machine interfaces are more powerful than a traditional approach that involves keyboards and buttons. Touchscreen technology brings along a host of benefits like increased flexibility, easy programming, low space requirement, and decreased wiring. Besides, it ensures performance in tough situations, unlike manual operations. Over a period of time, dirt and dust enter keyboards that could have an adverse effect on the printing process. The touchscreen comes with the flexibility of an increased interface. With massive complexity, it becomes essential to use multiple screens and control buttons. While touchscreen serves the purpose of reducing the space required for controlling the process and discards the need for a massive display with various buttons. Besides, it saves the manufacturing cost by using less power.
2. APFC Panel
Power consumption is a significant factor in a modern web offset press. There are constant ways to be explored to reduce this consumption. Power Factor can be managed in two ways. The first one is to permanently fix a capacitor at the load end. It works well for fixed loads like fans and pumps. But it is difficult to apply for loads with variations in power. Another method is maintaining the power by installing an APFC panel. Being an automatic factor control panel, it controls the supply and meets the need of a huge electrical load. An APFC Panel is a program-based controller and it switches according to the power load required in various stages. By using a sensor, the capacitor banks carry out the required operation and automatically manage the fluctuation in loads. It boosts efficiency while ensuring protection from power surges. It plays a vital role in saving power and enhancing operations.
3. Digital DC Drive
Web offset press may require faster production at times to meet the demands of the industry. The traditional method may not help in such a scenario. By adding a digital drive system, the process gets multiple benefits. It facilitates faster and cheaper processors by increasing production. All the calculations are done using software and programs installed. It speeds up the process of evolution with a digital drive and saves hours. Besides, new features can be easily added by assuming the processing power without investing in the development cost. The ease of field upgradability is another benefit. Using the new software, bug fixing can be done. Besides, customization can be done using a digital drive. Reliability, flexibility, scalability, and print quality can be assured using this system.
4. Shaftless Offset Machines
The printing quality is determined by the drive system. These can be of two types-shafted and shaftless. While the shafted drive system involves shaft running from the folder to the entire length of the press. High-capability motors are required to supply power to this process. In a simple shaftless drive system, every printing tower is driven using an individual servo motor where every motor is electrically synchronized. The overall error is regulated by the speed difference between adjacent printing rollers. this design difference provides more advantages by providing excellent control over the web tension.
In a nutshell, it is evident that by adding a few accessories, there can be a huge difference in productivity and efficiency. Though there are a few challenges like more technical troubleshooting and it requires investment too yet looking at the long-term benefits, it is worth adding these accessories to boost overall efficiency.
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